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"When hybrid construction methods are used, geometries can be created that are somewhat above the ‘basic’ construction area dimensions, if necessary, with heights up to 540 mm," said Dr. It is currently the largest metal component produced to date using the powder bed-based laser melting process. The dimensions of the aluminum gear part (see photo above) are 474 x 367 x 480 mm (not including the height of the build platform). The X line 1000R therefore features a closed system for safe process and powder management compliant with the strict ATEX directives. The aerospace industry aims for high-performance materials for extreme requirements, such as titanium.
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Furthermore, the LaserCUSING process makes it possible to construct lightweight structures with high rigidity and weight-optimized geometries with virtually no design restrictions. The goal is to replace cost-intensive sand and die casting applications in early development phases. Aluminum alloys are popular among industry customers who work in the XXL range. In terms of materials, aluminum components can be made for lightweight auto construction. The X line 1000R is primarily intended for the automotive industry and the aerospace sector. The X line 1000R system (see photo below), which was developed jointly with the Fraunhofer Institute for Laser Technology (ILT) in Aachen, is opening up the dimensions of industrial 3D printing using metals.Īt the core of the system are optics developed by ILT with a 1 kW laser, a significant jump from the 400 W class in terms of the component sizes and construction rates, says Concept Laser. XXL-sized 3D components are currently a trend. The system was developed for tool-less manufacturing of large functional components and technical prototypes with identical material properties to series-production assemblies.
Concept laser xline series#
The concept consistently implements the basic idea of “Industrie 4.0” with a focus on delivering a “smart factory.” Consistent automation, interlinking and digitization of all processes ultimately allows the economical series production of additively manufactured metal parts.Lichtenfels, Germany - After a beta development phase, Concept Laser is presenting the large-format X line 1000R system as a series model featuring the largest build envelope reportedly available on the market (630 x 400 x 500 mm). The M LINE FACTORY forms the core element of our production concept of the “AM Factory of Tomorrow,” which also envisages linking up with traditional manufacturing methods, e.g. In addition, any number of machines can be linked together, thus creating fully automated machine networks that “communicate” with one another. The M LINE FACTORY PRD is the production unit, consisting of the dose, build and overflow modules, whereas the M LINE FACTORY PCG, the processing unit, is responsible for set-up and dismantling processes as well as powder management. This will deliver considerable time and cost savings.
Concept laser xline manual#
As a result, current stoppage times for the machines, as a result of manual processes such as supplying or exhausting metal powder, are reduced to a minimum. These tasks can now be carried out in parallel and physically separately from one another thanks to the modular architecture. The basic idea is to physically decouple the machine units used for part production and for set-up and dismantling processes. The M LINE FACTORY offers a new type of modular machine architecture which offers an unprecedented level of automation and innovation, that allows economical series production on an industrial scale. BUILD VOLUME: 500 x 500 x up to 400 mm3 (x,y,z)